How to align the 04-303 ion gun

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This post explains how to align the Physical Electronics 04-303 ion gun typically found on PHI Auger electron spectroscopy and X-ray photoelectron spectroscopy systems. The alignment principles explained here will apply to just about any surface analysis ion source.

First, here is a video that explains all of the alignment methods:

Next, here is a link to a tech tip that explains the theory and operation of the 04-303 ion gun: 04-303 Ion Source Theory and Alignment

Finally, here is the basic operation and alignment taken from the tech tip:

04-303 Ion Gun Operation

Basic Operation:

1. On the 11-065, set the Emission/Pressure meter switch to Emission. Make sure that the scale switch is in the X1 (times one) position.

2. Press the Diff Pump Ion Gun button on the AVC remote, or manually pump the ion gun.

3. Slowly turn up the Emission knob until you have 25mA of emission current (X1 position).

4. Switch the Emission/Pressure meter switch to Pressure.

5. Slowly open the argon leak valve on the 04-303 ion gun until you have 15 mPa of pressure on the meter. This corresponds to approximately 2 x 10-8 torr when differentially pumped, and 2 x 10-7 torr when not differentially pumped.

You are now ready to sputter. When you turn the ion beam voltage on, the ion gun will be sputtering.

Alignment: Visual Method

This works in both ABS and SED image modes. SED mode is sometimes easier to work with.

1. Insert a SiO2 sample and position it to the focal point of the analyzer. Use 30o to 60o of tilt.

2. Get a low magnification image of the SiO2. Use a low electron beam voltage, such as 1.5kV in order to get the largest possible image size (the lowest possible magnification).

3. Set up the ion gun as discussed above. Set the condenser to 5.00 (the smallest spot size) and the objective to 3.40.

4. Turn on the ion gun beam voltage. If the electron beam current and the ion beam current are approximately the same value, the ion beam spot should be visible on the TV monitor.

5. Mechanically adjust the position of the ion gun (turn the thumb screws) to center the ion beam spot on the TV monitor. Adjust the OBJ for the smallest spot size.

For more information or to order a replacement ionizer for your 04-303 ion gun, visit our website at www dot rbdinstruments dot com

Titanium sublimation pump operation

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The TSP (titanium sublimation pump) is used in conjunction with an ion pump to improve pumping efficiency.  It works by evaporating a titanium film onto the cryopanel or TSP shield. The titanium film is very reactive and so the gas molecules in the chamber that collide with the cryopanel wall will react with the titanium and stick. The titanium film also helps to replenish the ion pump elements.

On Physical Electronics surface analysis instruments such as X-ray photoelectron and Auger spectrometers, there are 4 filaments on the titanium sublimation pump flange. Since the lifetime of each filament is limited, having 4 filaments extends the time before needing to vent and replace the filaments.

When using a Boostivac or TSP control, I always recommend that you use the Cycle mode. The reason is that if you happen to get distracted while operating the TSP in the Continuous mode you may forget to turn the control off and could put much more titanium into the system than you planned on, and also burn up the filament.

To operate the TSP:

  1. Set to Mode switch to Cycle
  2. Press the Reset button (located under the Cycle Length Minutes knob).
  3. Turn up the filament current to just above 50 amps.  Note that the filament current will drop as the filament warms up. You want it to be at 50 amps after it warms up.
  4. Observe the chamber vacuum on the ion gauge control. The pressure in the chamber will come up as the filament heats up initially. Then, the pressure will drop as the TSP filament sublimates.
  5. After about 2 minutes the pressure will stop falling and start to rise again. At that point, turn the TSP control to OFF.  In the cycle mode, the filament will automatically shut off after about 2 minutes. But if left in the cycle mode it will turn on again once every 30 to 45 minutes (depending on what the cycle length time is set to).  It is better to turn the TSPs off when not in use in order to extend the filament lifetime.

Titanium sublimation pump

 

 

 

 

 

Common Questions

How often should I operate the TSP?

In general, unless you are pumping a high gas load you only need to use the titanium sublimation pump occasionally.  Many people will use them just once a week, on Friday afternoon so that the system can recover over the weekend for example.  If you are using them to help pump the chamber back down after being up to air, then they are used once every hour or so for the first few hours of the pump down process.  They should also be used after a bake out.

What vacuum do I need to be at before I use the TSPs?

You can use them starting in the mid 10-4 Torr range. In fact, they are very helpful at this vacuum level in helping start the ion pumps (which need to be in the low 10-5 or better vacuum to start). Typically the TSPs are operated after loading gassy samples to help the vacuum recover more quickly from the 10-8 Torr into the 10-9 Torr range.

How long do the TSP filaments last?

That depends on how often you use them, but on most vacuum chambers they will last for a year or more before all 4 filaments are burnt up. They should be replaced as part of any preventive maintenance program. Note that the filaments may not actually burn out before the titanium becomes depleted.  As the filaments are used up the maximum current that they will come up to is reduced. When they can no longer be driven up past 45 amps they are no longer effective and should be replaced.

Should I use the TSP filaments one at a time or rotate them?

My preference is to use them one at a time until that filament is shot and then move onto the next one. The exception is that I outgas all 4 filaments into the turbo pump for 2 to 3 cycles anytime that new filaments have been installed. Out-gassing the new TSP filaments into the turbo pump will significantly reduce the outgas load on the ion pumps.  Each time you vent the chamber you need to outgas the filaments into the turbo pump as part of the pump down procedure.

How to replace the filaments:

Replacing the filaments is very simple; there are only 2 things that you need to know:

  1. Make sure that the filaments face out from the center post on the TSP assembly. The reason is that the filaments should warp out of position away from the filament shaft. If you face them towards the shaft then the filaments will short out and melt when they warp. See the pictures below.
  2. Use pliers to hold the copper coupler when tightening the filament to the shaft to prevent the shaft from bending. You need to tighten the couple quite a bit to make sure that the filament does not loosen up as the filament heats up. Note that the copper couplers get soft from use and so you may need to replace them when you change the filaments.  If the coupler strips out it needs to be replaced.

TSP Filament orientation

 

 

 

 

 

 

 

 

 

Warped TSP filament

Warped TSP filament

 

 

 

 

 

 

 

RBD Instruments provides replacement titanium sublimation pump filaments, TSP flange assemblies and offers repair services for the Boostivac and TSP controllers.

Preventive maintenance

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While performing preventive maintenance on an X-ray photoelectron spectrometer recently I was reminded of how important the simple tasks are in preventing problems. On this particular system the card rack air filters were relatively clean and as a result of that, all of the boards in the card rack were dust free and clean. When we inspect the boards as part of a PM visit we often find that some of the components have attracted dust and dirt which in turn can cause arcing and damage on high voltage boards.

Here are some easy preventive maintenance tasks that you can perform yourself which will help to keep your X-ray photo electron, Auger electron spectroscopy or Secondary Ion Mass spectroscopy system running smoothly:

  1. Clean the air filters on a regular basis. Depending on how dusty your lab is, that could mean once a month or once every 6 months.  Be sure to turn the card rack power OFF and the fans OFF before you remove the air filters.
  2. Keep the temperature in the room that your system is located cool at all times. For older surface analysis systems, 68 degrees F (20C) or lower is ideal.  If the room temperature gets up to the mid to upper 70s F you can expect to have more component failures.
  3. Vacuum out the back of the electronics console and the inside of the electronic units the same time that you clean the air filters.
  4. Check the cooling fans in the electronics rack and inside any electronic power supply or control. If the fans are spinning slowly or not at all, replace them. Keeping air moving is very important for older electronics and can help to extend the lifetime of the electronic components inside.

These 4 simple tasks can prevent more serious problems from occurring. Then  hopefully the only maintenance that your system may need will be the occasional replacement of consumable parts such as ionizers, filaments and electron multipliers.

RBD Instruments always performs these simple tasks as part of a PM visit.  If you service your system yourself or have it serviced by another company, always insist that these tasks are performed during the preventative maintenance visit.  The pictures below filters that were removed from a system that had been on service contract with another company. Obviously they had not been cleaned in a long time!

dirty air filters

As the old Fram oil filter commercial in the 80’s said, you can pay me now or you can pay me later. The idea being that if you don’t change your automotive oil filter on a regular basis that it will end up costing you a lot more to fix your engine later. The same thing applies with any piece of expensive equipment. Do the simple preventive maintenance tasks on a regular basis and you will avoid most of the severe time consuming problems.

air filter locations