XPS analyzer focal point

This post will explain how to find the analyzer focal point on a PHI 5000 series XPS system and then align the system microscope to that point.

The general idea is that the lens on the SCA (spherical capacitive analyzer) has a very specific focal point where the highest counts, smallest analysis area, and best energy resolution can be obtained. By using a special slotted silver specimen that specific SCA focal point can be located and the system microscope and ion gun are then aligned to that same point. Once this procedure is performed then each time the sample is brought into focus on the microscope TV image the sample will be aligned to the analyzer focal point.

This procedure is written for the Physical Electronics 5000 series XPS instruments, but can be applied to other XPS instruments as well. In addition to this written procedure, there is also a video at this link: Finding the focal point of an XPS system.

slotted-silver-specimen

slotted-silver-specimen

Concept: The X-ray source illuminates the slotted silver sample and generates an XPS silver spectrum. The lens on the analyzer is set and the sample is moved while looking at the silver peak during a refresh alignment acquisition. By selecting progressively smaller lens areas and moving the sample, you can determine exactly where the focal point of the SCA is for the smallest analysis area.

 

If your system is equipped with a standard dual anode 15kV X-ray source, use it for the alignment and select it in the software hardware properties dialog box. If your system only has a mono source then you will need to use that as the source. It is more difficult to find the focal point with the mono source as the excitation area produced on the specimen is much smaller than the standard source.

  1. Load the slotted silver sample into the system. It should be mounted on a recessed sample mount. If you do not have a slotted sample mount then use washers to raise the slotted silver specimen up from the sample mount. The slits in the silver specimen should line up with the Y axis of the chamber (parallel with the analyzer lens).
  2. Position the silver sample so that it is about 0.65 inches from the end of the analyzer lens. This is approximately the correct Z height and is a good starting point.
  3. Lightly sputter clean the slotted silver sample with the largest possible raster size (10 mm X 10 mm on most systems).
  4. Set up an alignment acquisition on the silver peak: 375eV upper limit, 365eV lower limit, a high pass energy such as 187.75, eV per step of 1 and a time per step of 30 to 50mS. The pass energy for your system may be different, just use a large one that is about 150 to 200 eV.
  5. Select aperture 3 minimum area in the XPS hardware properties dialog box and also set the analyzer lens knob to 3. That will set the analysis area to 400 µM. Note: This part of the procedure is written for a 5500, 5600 or 5700 XPS system. If you have a 5400 then set the analyzer lens to 2 and select aperture 2 small area. For more information on the lenses for the different PHI analyzers refer to this link: phi-xps-lens-area-information
  6. If using the standard –x-ray source, turn the screw CCW on the X Y Z aligner until the nose of the X-ray source is as close as you can get without blocking the microscope TV image. If using a mono source do not move the source. If necessary, refer to the PHI user manual or contact RBD Instruments for information on how to align the monochromator if you are not sure it is properly aligned.
  7. Start the alignment acquisition and adjust the X and Y on the x-ray source for maximum counts on the 367.8 eV silver peak (standard dual anode source only, do not change any settings on the mono source).
  8. Move the silver specimen until you can determine that you are in the largest slit. When the analyzer lens is looking in the slit the silver peak counts will drop. Move to where you are in the corner of the slit. Since the analysis area on the lens is set to 400 µm and the largest slit is 1000 µm, the counts will drop to essentially zero when you are in the slit, and will come up to some maximum when out of the slit.
  9. Once you are certain that you have determined where the analysis area is on the largest slit, place an erasable mark on the TV monitor at that spot. This is your initial alignment location. You may need to adjust the microscope X and Y to get the image to match where you think you are looking at on the specimen.
  10. Next, move over to the 800 µm slit and confirm that the analysis area is where you think it is. Adjust the spot on the TV monitor if needed.
  11. Move into the 400 µm slit and adjust the Z height for the lowest counts when in the slit. For the 400 µm analysis area setting, the counts will drop by two thirds when in the slit – they will not go to zero. Once you have found the minimum count rate in the 400 µm slit Z height, then move over to the 400 µm hole and fine tune the X, Y and Z positions on the specimen stage for the lowest count rate when inside the hole.  That should be about 30% of the maximum signal.
  12. Using the highest zoom on the microscope, adjust the camera focus ring and X Y positions so that the 400 µm hole is centered and in focus on the TV monitor.
  13. Now, we will repeat the procedure using the smallest aperture. In the XPS hardware properties dialog box select lens 1 minimum area. On the analyzer set the lens knob to position 1.
  14. For the 5500, 5600 and 5700 XPS systems, repeat this procedure using the 150 µm slit and hole. For the 5400 XPS systems, repeat this procedure using the 200 µm slit and hole.
  15. Once the focal point as been determined using the 150 µm hole, adjust the microscope focus ring (at the highest zoom), X and Y position so that the hole is centered and in focus. Only the center of the image will be in focus, the edges will be slightly blurred. TIP: Once the camera is in focus and tightened down, gently whack it a few times and see if the image comes back to the exact same place. If not, readjust and re-tighten until it stays in the same place when whacked. If it is not really tight then it may move when the system gets bumped and you will no longer be at the correct focal point.  Also, by having it really tight then if you need to remove the microscope for a bake out the X and Y should stay pretty close, this will make the post bake-out alignment check easier.

The key to this alignment is to have a known good silver slotted specimen. Over time the silver coating on the specimen will wear away (from sputter cleaning) and although still coated, the silver may be very thin in some areas. That can give you a false minimum when adjusting the position of the slotted silver sample. RBD Instruments now provides these slotted silver samples for a fraction of what they cost elsewhere. At our low price, you can replace your old slotted silver sample with a known good one. You can get more information on our slotted silver sample at our website or by phoning us at 541 330 0723 X 310. For a limited time, mention this blog post and receive a 25% discount off the purchase price of any slotted silver specimen alignment standard.

sca-focal-point

sca-focal-point

 

 

 

 

 

 

 

 

 

 

 

 

 

 

focus-lens-area

focus-lens-area

 

Lab6 filament replacement procedure

This procedure shows the steps to replace the Lab6 filament in the 25-120A CMA used in the Physical Electronics 600 and 660 scanning auger systems.

First, vent the system. Here is a link to a procedure on how to do that: 600_System_Up-to-air_Procedure

  1. Remove the filament cap on the top of the analyzer. Do not unscrew the cable! Remove the 3 screws as shown in the picture below and then lift the cap up and off of the analyzer filament ceramic.
  2. Remove the twenty 5/16″ bolts that hold the filament flange to the CMA. Those may be 1/2 ” hex head or 12 point cap head bolts.
  3. Tilt the filament flange back on the hinge.
  4. Use gloves and a clean straight blade screwdriver to loosen the 4 filament screws as shown in the picture below.
  5. Remove the 4 filament screws and carefully lift up and remove the whenelt cap. The filament is mounted inside the whenelt cap.
  6. Install the new filament making sure that the filament legs line up with the filament contact tabs.
  7. Hold the filament down while you install and tighten the 4 filament screws.
  8. Install a new 8″ copper gasket and gently tilt the filament housing back onto the analyzer.
  9. Tighten the bolts (use anti seize compound if the bolts are dry) and then
  10. Pump the system down.

Although it is recommended that the system is baked out where ever it is up to air, baking may not be necessary if the system is back filled with dry nitrogen and given a few days for the vacuum to recover. If you install the new filament on a Friday and let the system pump over the weekend, then the vacuum will likely recover into the low 10-9 Torr range without a bake out.

To condition the new filament, slowly (over a period of an hour or more)  bring up the filament current to a starting value of 1.3 amps at 3 kV beam voltage and see if you can get sufficient emission current and target current. If so, then you can operate the filament with 1.3 amps of filament current. You may need to use oxygen to rejuvenate the filament if the emission does not come right up. Here is a link to a tech tip on how to thoroughly characterize the new filament if you want to really dial it in: imaging procedure for 600 and 660

RBD Instruments provides the Lab6 filaments used in the Physical Electronics 600 and 660 scanning auger analyzers.

Removing oil from a turbo pump

This post will explain the procedure for removing oil from a turbo pump if the vent valve failed and oil was sucked up into the blades.

Under normal conditions, when an oil rotary vane mechanical backed turbo pump is turned off it should be vented (preferably with dry nitrogen) to prevent the back streaming of oil or oil vapors onto the turbo pump blades. Sometimes the vent valve will fail, or some other mishap can lead to oil being sucked up the roughing line from the mechanical pump into the turbo pump. When this happens, the symptoms are that the pump will not come up to full speed – usually only 50% to 75%. Or, sometimes the pump will come up to full speed (barely) but the pumping efficiency has been greatly reduced.

For Balzers turbo pumps, the procedure is to pull the turbo pump and place it in a beaker of isopropanol up to the bottom of the inlet as shown in the picture below. For other turbo pumps the procedure is probably similar, but you should check the turbo pump manual to be sure. NOTE: This procedure is only for turbo pumps that have a magnetic bearing on the front end.

turbo pump oil

Turbo pump shown upside down in container – motor is on top.

 

 

 

 

 

 

 

 

 

If you fill the container higher than the inlet shown in the picture above then you will get isopropanol into the motor (not good).  Let the turbo sit in the isopropanol for a few minutes and then move the turbo up and down a little bit to help remove more oil from the blades. Remove the turbo and if the isopropanol is yellow from the oil, discard the isopropanol (in the appropriate container so that it can be disposed of properly) and repeat.

Once the turbo is clean, remove it and place it on some Kim wipes or paper towels and let it dry thoroughly. Note that in the original Balzers procedure that Freon TF was used. Isopropanol has similar degreasing properties and is not nearly as bad for the environment.

As long as you have the turbo pump out, you should check the condition the bottom bearing. Remove the plug and inspect the felt washer or washer assembly. Clean or replace as needed.

Once the turbo pump is dry, it should be good to go.

You can also use isopropanol to clean the rough lines that go from the mechanical pump to the turbo pump.