{"id":2278,"date":"2018-03-27T08:00:11","date_gmt":"2018-03-27T15:00:11","guid":{"rendered":"https:\/\/www.rbdinstruments.com\/blog\/?p=2278"},"modified":"2018-03-25T15:46:16","modified_gmt":"2018-03-25T22:46:16","slug":"heat-exchanger-cooling-fan-problem","status":"publish","type":"post","link":"https:\/\/www.rbdinstruments.com\/blog\/heat-exchanger-cooling-fan-problem\/","title":{"rendered":"Heat exchanger cooling fan problem"},"content":{"rendered":"
\"16-025

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The heat exchanger cooling fan used on the Physical electronics 16-025 and 16-050 heat exchangers which are used to cool the x-ray sources on an XPS system can run slowly as the fan motor ages once the bearing lubricant begins to dry up. The result of a slow fan is that the anode will run warmer than normal and possibly melt.\u00a0 At a minimum reduced cooling will shorten the anode lifetime.\u00a0 The 16-020 heat exchanger has a fan that is attached to the pump motor, so it will not have this problem unless the pump motor fails.<\/p>\n

The symptom for a slow heat exchanger fan is that with the source at full power after 20 minutes of operation the water lines to the x-ray source will be very warm or even hot \u00a0rather than slightly warm.<\/p>\n

To test the fan you can feel how much air is coming out the back side of the radiator when the 16-025 or 16-050 heat exchanger is on.\u00a0 The radiator will slow down the airflow, but it should still be a reasonable amount of air that escapes out the back side of the radiator.\u00a0 If the fan looks like it is spinning slowly and there is minimal airflow then the fan should be replaced.<\/p>\n

If you want to test the actual RPMs of the fan you can use a non-contact laser tachometer (available for as little as $15.00).\u00a0 Or you can use an audio method as shown in this video on YouTube that uses Audacity:<\/p>\n

https:\/\/www.youtube.com\/watch?v=PZby_Y3iuuk<\/a><\/p>\n

https:\/\/www.audacityteam.org\/<\/a><\/p>\n

The fan motor should spin at 1650 RPMs.<\/p>\n

If you determine that the fan should be replaced (or if you want to as a preventive measure if your heat exchanger is 20 years old), here is the model number information \u2013<\/p>\n

Manufacturer \u2013 Orion<\/p>\n

Fan, AC, 230V, 254 X 89mm, Round, 547CFM, 35W, 55dBA, 1650RPM<\/p>\n

Manufacturer part number: OA254AP-22-1TB<\/p>\n

Allied Stock # 70103674<\/p>\n

It is held in place with some radiator mounting rods that are available at most auto parts stores.\u00a0 Look for Hayden Nylon mounting rods with vibration pads.<\/p>\n

\"Nylon

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In addition to the cooling fan, if the pressure indicator on your 16-050 heat exchanger bounces during operation you should consider replacing the water pump as well.\u00a0 RBD Instruments provides the water pumps. \u00a0\u00a0The 16-020 and most 16-025 heat exchangers do not have a pressure gauge.<\/p>\n

And of course, make sure that the radiator is free from dust as being covered with dust will also reduce the cooling efficiency of the 16-020, 16-025 or 16-050 heat exchangers.\u00a0\u00a0 Refer to the RBD TechSpot post Heat Exchanger Preventive Maintenance for more information on dust and the radiator.<\/p>\n

Heat exchanger preventive maintenance will prolong the anode lifetime on your 10-610 mono chromator anode and prevent a costly and time consuming anode meltdown.<\/p>\n","protected":false},"excerpt":{"rendered":"

                      The heat exchanger cooling fan used on the Physical electronics 16-025 and 16-050 heat exchangers which are used to cool the x-ray sources on an XPS system can run … Continue reading →<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"jetpack_post_was_ever_published":false,"_jetpack_newsletter_access":"","footnotes":"","jetpack_publicize_message":"","jetpack_is_tweetstorm":false,"jetpack_publicize_feature_enabled":true,"jetpack_social_post_already_shared":true,"jetpack_social_options":{"image_generator_settings":{"template":"highway","enabled":false}}},"categories":[160],"tags":[],"jetpack_publicize_connections":[],"jetpack_featured_media_url":"","jetpack_shortlink":"https:\/\/wp.me\/p2DEXo-AK","jetpack_sharing_enabled":true,"jetpack_likes_enabled":true,"jetpack-related-posts":[{"id":727,"url":"https:\/\/www.rbdinstruments.com\/blog\/heat-exchanger-preventive-maintenance\/","url_meta":{"origin":2278,"position":0},"title":"Heat exchanger preventive maintenance","author":"Randy","date":"July 29, 2013","format":false,"excerpt":"The 16-020 and 16-050 heat exchangers that are used with many Physical Electronics X-ray sources require a minimal amount of preventive maintenance to ensure that they provide sufficient cooling power. Typically, the only maintenance that is performed is that the water filter and deionizer cartridge are replaced when the leakage\u2026","rel":"","context":"In "General Optics and Vacuum"","block_context":{"text":"General Optics and Vacuum","link":"https:\/\/www.rbdinstruments.com\/blog\/category\/general-optics-and-vacuum\/"},"img":{"alt_text":"dirty-heat-exchanger-in-16050","src":"https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2013\/07\/dirty-heat-exchanger-in-16050.jpg?fit=612%2C816&ssl=1&resize=350%2C200","width":350,"height":200},"classes":[]},{"id":2367,"url":"https:\/\/www.rbdinstruments.com\/blog\/replacing-the-water-lines-in-a-16-050-heat-exchanger\/","url_meta":{"origin":2278,"position":1},"title":"Replacing the water lines in a 16-050 heat exchanger","author":"Randy","date":"July 26, 2018","format":false,"excerpt":"In a previous post we showed you how to remove dust from the radiator in a 16-020 or 16-050 X-ray source heat exchanger For this post we will replace the flow switch, which is used in a 16-050 heat exchanger, and also replace all of the water lines.\u00a0 The water\u2026","rel":"","context":"In "X-ray Sources"","block_context":{"text":"X-ray Sources","link":"https:\/\/www.rbdinstruments.com\/blog\/category\/x-ray-sources\/"},"img":{"alt_text":"new line installed","src":"https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2018\/07\/new-line-installed.jpg?fit=1200%2C900&ssl=1&resize=350%2C200","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2018\/07\/new-line-installed.jpg?fit=1200%2C900&ssl=1&resize=350%2C200 1x, https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2018\/07\/new-line-installed.jpg?fit=1200%2C900&ssl=1&resize=700%2C400 2x, https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2018\/07\/new-line-installed.jpg?fit=1200%2C900&ssl=1&resize=1050%2C600 3x"},"classes":[]},{"id":4018,"url":"https:\/\/www.rbdinstruments.com\/blog\/16-050-heat-exchanger-flow-switch-replacement-procedure\/","url_meta":{"origin":2278,"position":2},"title":"16-050 Heat Exchanger Flow Switch replacement procedure.","author":"Randy","date":"April 2, 2024","format":false,"excerpt":"Procedure to install new flow switch into 16-050 heat exchanger used with Physical Electronics 5000 series XPS X-ray photo electron spectrometer","rel":"","context":"In "General Optics and Vacuum"","block_context":{"text":"General Optics and Vacuum","link":"https:\/\/www.rbdinstruments.com\/blog\/category\/general-optics-and-vacuum\/"},"img":{"alt_text":"Remove 16-050 flow switch","src":"https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2024\/04\/Install-new-flow-switch-1024x768-1.jpg?fit=1024%2C768&ssl=1&resize=350%2C200","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2024\/04\/Install-new-flow-switch-1024x768-1.jpg?fit=1024%2C768&ssl=1&resize=350%2C200 1x, https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2024\/04\/Install-new-flow-switch-1024x768-1.jpg?fit=1024%2C768&ssl=1&resize=700%2C400 2x"},"classes":[]},{"id":4085,"url":"https:\/\/www.rbdinstruments.com\/blog\/16-020-heat-exchanger-12-deionizer-cartridge-issue\/","url_meta":{"origin":2278,"position":3},"title":"16-020 heat exchanger 12″ deionizer cartridge issue","author":"Randy","date":"December 4, 2024","format":false,"excerpt":"The 16-020 heat exchangers are used with the older Physical Electronics (PHI) 5100 through 5400 X-ray photo-electron spectrometer (XPS) systems.The 16-020 has a built-in deionizer cartridge (and a particle filter) which keeps the water in the closed loop system clean and it also keeps the resistance of the water high.\u00a0\u2026","rel":"","context":"In "General Optics and Vacuum"","block_context":{"text":"General Optics and Vacuum","link":"https:\/\/www.rbdinstruments.com\/blog\/category\/general-optics-and-vacuum\/"},"img":{"alt_text":"","src":"https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2024\/11\/20241117_091000_resized.jpg?resize=350%2C200&ssl=1","width":350,"height":200},"classes":[]},{"id":1440,"url":"https:\/\/www.rbdinstruments.com\/blog\/deionizer-flow-restrictor\/","url_meta":{"origin":2278,"position":4},"title":"Deionizer flow restrictor","author":"Randy","date":"April 25, 2015","format":false,"excerpt":"Deionizer flow restrictor for PHI X-ray source heat exchangers This post is a reprint of a tech tip that we published in our fall 2008 Service Detail newsletter. This exact problem came up recently and so I thought I would resurrect this tech tip for educational purposes. In the recent\u2026","rel":"","context":"In "General Optics and Vacuum"","block_context":{"text":"General Optics and Vacuum","link":"https:\/\/www.rbdinstruments.com\/blog\/category\/general-optics-and-vacuum\/"},"img":{"alt_text":"Flow-Restrictor-Inlet","src":"https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2015\/04\/Flow-Restrictor-Inlet.jpg?fit=1200%2C900&ssl=1&resize=350%2C200","width":350,"height":200,"srcset":"https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2015\/04\/Flow-Restrictor-Inlet.jpg?fit=1200%2C900&ssl=1&resize=350%2C200 1x, https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2015\/04\/Flow-Restrictor-Inlet.jpg?fit=1200%2C900&ssl=1&resize=700%2C400 2x, https:\/\/i0.wp.com\/www.rbdinstruments.com\/blog\/wp-content\/uploads\/2015\/04\/Flow-Restrictor-Inlet.jpg?fit=1200%2C900&ssl=1&resize=1050%2C600 3x"},"classes":[]},{"id":4212,"url":"https:\/\/www.rbdinstruments.com\/blog\/16-020-050-heat-exchanger-shuts-off\/","url_meta":{"origin":2278,"position":5},"title":"16-020\/050 Heat Exchanger Shuts Off","author":"Randy","date":"February 5, 2026","format":false,"excerpt":"How to isolate the issue for when a 16-050 or 16-020 heat exchanger shuts down after a few seconds","rel":"","context":"In "General Optics and Vacuum"","block_context":{"text":"General Optics and Vacuum","link":"https:\/\/www.rbdinstruments.com\/blog\/category\/general-optics-and-vacuum\/"},"img":{"alt_text":"","src":"","width":0,"height":0},"classes":[]}],"_links":{"self":[{"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/posts\/2278"}],"collection":[{"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/comments?post=2278"}],"version-history":[{"count":1,"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/posts\/2278\/revisions"}],"predecessor-version":[{"id":2281,"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/posts\/2278\/revisions\/2281"}],"wp:attachment":[{"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/media?parent=2278"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/categories?post=2278"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.rbdinstruments.com\/blog\/wp-json\/wp\/v2\/tags?post=2278"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}